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      Home
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      —Outsourcing—Automation

      Automation

      The department and workshop of mechanization and automation were created among the first and most important industries back in 1976, at the dawn of the founding of our enterprise itself, which was then called the Vitebsk Television Plant.

      Over their more than 30-year history, these divisions have accumulated vast experience and done a tremendous job of equipping our and other enterprises with a wide variety of non-standard technological equipment. Many enterprises in the past of the Soviet Union, and now Russia, Ukraine and Belarus, have been and remain regular customers of our equipment for many years.

      To date, OJSC “Vityaz” has retained and developed a powerful machine-building base as part of the department and workshops of the OMA (“production of Mechanization and Automation Means”). Having solid experience in implementing large-scale projects of high complexity, here we are ready to quickly develop and soundly manufacture high-quality technological equipment according to your order.

      Additional information by phone: +375 (212) 26-57-32

      Reference Information
      Painting complex

      PAINT COMPLEX

            Painting complex 3M015.00.00.00 is designed for applying and drying water-soluble enamels on TV cases and housings with their continuous movement during the drying process. The complex can be used for painting other products with overall dimensions not exceeding those specified in the technical specifications. The complex includes a drying tunnel, a painting booth and a transportation conveyor.

            Specifications:

      Maximum dimensions of parts to be painted, mm length 800
      width 600
      height 420
      Number of jobs for painters, pcs 3
      Type of conveyor movement continuous
      Conveyor speed, m/min 0.4...2.4
      Distance between pallets, m 1.2
      Type of coolant electric heating by heating elements with air recirculation
      Drying temperature, ºC 30...60
      Number of temperature control zones 7
      Climatic conditions in the spray booth air temperature, 19...21ºC
      humidity, 60...70%

       Product scheme

      Granulator

      Granulator 3L 099.00.00.00.00

            The granulator is intended for processing crushed fractions of plastics (including polystyrene) obtained by grinding gating systems, defective body parts, and so on, in order to obtain granules of the same shape and size, suitable for recycling when casting on injection molding machines.
            The granulator is designed for operation in industrial premises of the category.

            Specifications:

      Productivity (for polystyrene), kg/h 80…90
      Working volume of the extruder screw, cm3 2820
      Extruder screw diameter, mm 100
      Water bath volume, l 420
      Fresh water consumption, no more than, m3/hour 0.2
      Compressed air consumption, m3/hour 45
      Installed electric power, kW 130
      Overall dimensions, mm length 8600
      width 1300
      height 2180
      Weight no more than, kg 4400
      Power supply from a three-phase AC network voltage (220±22)/(380±38) V
      frequency (50 ± 1) Hz

      Granulator
      Crusher

      Crusher of plastic ingots (polystyrene)

            The crusher is designed for recycling waste from the production of thermoplastic plastics in the form of ingots.

            Specifications:

      Material crushed by crusher Polystyrene
      Productivity, not less than, kg/h 100
      Dimensions of the loading neck, mm height 150
      width 590
      Rotor speed, rpm 900
      Number of blocks with knives in the rotor, pcs. 4
      Number of knives in a block, pcs. 5
      Rotor diameter along blade edges, mm 348
      Number of fixed knives, pcs 2
      Size of holes in the calibration grid, mm 10
      Power consumption, no more than, kW 37
      Overall dimensions, mm length 2200
      width 1100
      height 2140
      Weight no more than, kg 2 100
      Power supply from a three-phase AC network voltage (220±22)/(380±38) V
      frequency (50 ± 1) Hz

      Crusher 1. Bed
      2. Case
      3. Remote control
      4. Loading drum
      5. Knife rotor
      6. Fixed knife
      7. Electric motor



      staple gun

      MAPI STAPLE MAKING MACHINE 1.000.000.

            The machine for making staples is designed for the production of U-shaped staples (clips) used for fastening the casing of sausages.

            Specifications:

      Productivity, pcs/h 4000
      Clip material used wire
      AD0, AD1, D18
      Wire diameter, mm 2,5…3
      Clip dimensions, mm length 9…15
      height 10…14
      Power supply from a three-phase AC network, V 380±38
      Power of the electric motor, kW 0.75
      Overall dimensions, mm length 1320
      width 755
      height 1190

      STAPLET MAKING MACHINE



      Home Appliance Test

      A set of equipment for testing household electrical equipment in accordance with GOST 12.2.006-87 4I033.00.00

      Item No.DesignationDescriptionItem No. according to GOST
      1 4И 033.01.00 Antenna test plug 1.2.5
      2 4И 033.02.00 Test pin Ø 4 mm. 9.1.3
      3 4И 033.02.00-01 Test pin Ø 2 mm. 9.1.5
      4 4И 033.03.00 Calibration screwdriver 1.7.1
      5 4И 033.02.00-01 Calibration screwdriver 1.7.1
      6 4И 033.04.00 Articulated test finger 9.1.1
      7 4И 033.05.00 Hard test finger 9.1.1
      8 4И 033.06.00 Standard test pin 9.1.4
      9 4И 033.07.00 Installing test devices that make up part of the network connector 1.5.4
      10 4И 033.08.00 Dynamometer 50 N
      11 4И 033.09.00 Test Hammer 12.1.3
      12 4И 033.10.00 Torque test fixture 12.2
      13 4И 033.11.00 Test hook 8.2
      14 4И 033.12.00 Test needle 9.3.6
      15 4И 033.13.00 Dynamometer 20 N


      Chip cutter

      Schip blower 1Р747.00.00.00

            The device is designed to remove wood waste in the woodworking industry.

            TECHNICAL DATA:

      Air suction capacity, m3/hour 1900
      Inlet diameter, mm 160
      Fan wheel diameter, mm 330
      Connecting pipe diameter, mm 160
      Power supply from a three-phase AC network, 380±38V
      50 Hz
      Power of the electric motor, kW 1.5
      Overall dimensions, mm length 1110
      width 750
      height 2480
      Mass, no more than, kg 110

      Chip ejector equipped



      Rectifier

      RECTIFIER UNIT

            The rectifier unit is designed to power electroplating baths and equipment for electrochemical metal processing. A distinctive feature of this unit compared to similar thyristor-type rectifier units is the low level of output voltage and current ripples, which can significantly improve the quality of the coating, as well as reduce the consumption of materials used for coating.
            The unit has effective protection against overload, short circuit, overheating, insulation breakdown. The package includes a remote control that can be moved up to 50 meters from the unit.
           The unit has 3 operating modes:
                - current stabilization mode;
                - current density stabilization mode;
                - voltage stabilization mode.


            MAIN SPECIFICATIONS:

      Overall dimensions, mm - length 800 - width 500 - height 1500 7. Weight, kg, no more than 200
      Output voltage regulation range, V 1…6
      Output current regulation range, A 25…315
      Ripple factor of output voltage and current, no more than 0,1
      Auto stabilization accuracy, %
          - rectified voltage and current
          - current density

      ± 5
      ± 10
      Voltage of the supply 3-phase network, V 220/380 ± 10%
      Overall dimensions, mm length 800
      width 500
      height 1500
      Weight no more than, kg 200

      Areas of automation
      1. Woodworking equipment:
      • drilling and welding machines;
      • assembly clamps;
      • machines for making furniture brackets;
      • Paint and glue booths
      • chip blowers.
      2. Electroplating equipment:
      • special straighteners;
      • stationary galvanic baths, including those with electric heating;
      • mobile galvanic baths, including those with electric heating;
      • galvanic lines.
      3. Conveyors and conveyor systems:
      • conveyors for assembling electronic assemblies;
      • conveyors for assembling and adjusting TVs;
      • lifts and load transfer devices;
      • belt conveyors for various purposes;
      • overhead chain conveyors.
      4. Equipment for the production of printed circuit boards:
      • semi-automatic screen printing;
      • semi-automatic screen printing;
      • IR drying lines;
      • UV drying lines;
      • tinning lines.
      5. Equipment for the preparation of radio elements, installation and assembly of radio electronic components:
      • soldering lines;
      • automatic, semi-automatic and manual presses for molding radioelements;
      • pneumatic screwdrivers, including those with calibrated torque;
      • tinning jobs;
      • automatic and semi-automatic winding machines for frame and frameless coils;
      • equipment for preparing wires for installation.
      6. Equipment for plastics processing, including:
      • choppers;
      • faucets;
      • bulk loaders;
      • bunker for storing and drying material;
      • granulators;
      • separators;
      7. Test equipment for testing various types of consumer goods and industrial products:
      • A set of equipment for testing household electrical equipment in accordance with GOST 12.2.006-87 4I033.00.00;
      • A set of tests for moisture resistance of household appliances according to GOST 27570-87 4I037.00.00.00;
      • Bend test bench for cable cords according to GOST 12182.1-80 4I026.00.00.00;
      • Installation for testing power cords for bending in accordance with GOST 27580-87 4I021.00.00.00;
      • Furniture test stand 4I046.00.00.00;
      • Equipment and fixtures for testing paving slabs according to STB10-71.
      8. Painting equipment;
      • Painting lines;
      • Paint booths;
      • Paint preparation tanks
      9. Transport, storage and transport equipment:
      • lifts and load transfer devices;
      • Transport trolleys for various purposes;
      • Special trolleys.
      10. Organization equipment for various purposes:
      • Shelving;
      • Cabinets, including fume hoods;
      • Tables for fitters and adjusters, and others.
      11. Information input-output devices:
      • Input-output devices for CNC machines;
      12. Equipment for the meat processing industry:
      • Automatic machines for making clips for packing sausages;
      • Clippers for packing sausages.
      13. Original products for leisure and leisure:
      • Smokers are different;
      • Barbecues;
      • Folding slingshots for a fire;
      • Shower cabins;
      • Skewer;
      • Swings are different.
      14. Electrical products:
      • Timers;
      You may also be interested in special offers and other divisions of our service.

      You are always welcome:

      8-(10-375-212)-26-57-32 http://www.vityas.com/enterprise/oma/ scope/
      Address: 210605, Vitebsk, st. P. Brovki, 13A
      Telephone:
      Email: nz_oma@tut.by
      URL:
      Machine park
      The fleet of equipment that the production of the Mechanization and Automation Service has at its disposal includes:
      1. machines of the turning group (16K20, IZH250, 1M63, 1IS611)
      2. machines of the milling group (67K25, AG400, GF2171, 6T83, 6P82, 6T10, 6G453)
      3. machines of the gear group (5К32)
      4. grooving machines (7А420)
      5. grinding group machines (3E711, 3M151, 3K227, 3U10, 3E180, 3U133, 3D711, 3L722, 32K83)
      6. drilling group machines (2M112, 2L53, 2N125, 2N135, 2N106, 2E440, 2431SF1012A614)
      7. Jig boring machines (BKOZ900)
      8. guillotine shears (NK3418)
      9. bending machines, sheet bending rolls, pipe bender (HOM2000, IV2142, DMV991)
      10. press (1GND2, RN-M100, N4518, KD2322, P6328)
      11. roller shears, hacksaw, abrasive cutting machine
      12. welding equipment.
        Production forces carry out a wide range of work
      • on mechanical processing of materials,
      • welding of materials in an inert gas environment, electric arc welding, contact welding. Welding aluminum and stainless steel.
      • Cutting blanks on crank shears. Plasma cutting of materials and cutting of materials on an abrasive cutting machine.
      • Electrical installation of printed circuit boards of any level of complexity, volumetric installation of block stands, etc. are carried out.
      • Production of harnesses and various cable products.
      UVV in CNC

      Device for input-output of programs to CNC equipment

            Designed for input-output of programs to CNC equipment using modern storage media instead of traditional punched tape, replacement of photoreaders (FSU) and perforators.

      FS/PL block
      FS/PL block

            In the minimum configuration, the device is a structurally complete BLOCK FS / PL, connected to the CNC equipment instead of the FSU and puncher and carrying out the input-output of programs from a conventional floppy disk (GMD) of the MS-DOS format with a capacity of 1.44 MB. Equipment with CNC DOES NOT REQUIRE MODIFICATION of software or hardware, since the interface of the FS/PL BLOCK fully corresponds to the replaced FSU and perforator.

      Complex with FS/PL block

            In the extended version, several (up to 12 inclusive) FS/PL UNITS can be connected via the MULTIPLEXER UNIT to one RS-232 port of the PC. And the input-output of programs can be carried out not only from the GMD, but also directly from the PC. This is useful for manufacturing sites that use a significant number of CNC equipment. The interface used provides galvanic isolation of CNC equipment from each other and from the PC.

      Main technical characteristics:

      1. The maximum amount of programs is not more than 32 kb;
      2. Type of perforator to be replaced - PL 150M;
      3. The type of FSU to be replaced depends on the version of the FS/PL BLOCK. Currently, versions are being manufactured that replace the following types of FSU:

      • FS 1501 ( variant A/P ) ;
      • FS 1501 ( variant B/P ) ;
      • CONSUL 337.601 AM .

      4. When working with the GMD, the contents of the root directory of the GMD are viewed and the required program is selected.
      5. The design of the FS/PL UNIT allows it to be installed both vertically and horizontally, which makes it easier to place it on CNC equipment.
      6. Supply voltage - 220 V, 50 Hz.

      Loader

      Loose materials loader

            Loose materials loader 1L057.00.00.00 is designed to feed plastic material in granules from various containers into supply hoppers of injection molding machines in the production of plastic products.
            It can also be used in other industries for feeding granular materials.
            The loader consists of a fan with an electric motor, a control panel, an air filter mounted on a frame, and a hopper with a dosing device, which is installed on the supply hopper of the equipment.
            It can be used to complete injection molding machines of any capacity.      

      Specifications:
             1. Productivity, kg/h 300
             2. Power consumption, kW 1.7

      Loose materials loader
      Magnetic separator

      Magnetic separator

      The separator is intended for separating magnetic metal trimmings from the crushed material flow after crushing defective products in the recycling of plastics.
      The separator is built into any crushed material supply system before granulation or directly by casting on an injection molding machine.
      The high separation efficiency is ensured due to the complete overlap of the flowing transport section with the fields of blocks of permanent magnets arranged in multilayer.
      The shape and dimensions of the separator are determined by the specific section and type of pipeline. For example, it might look like this:
      Magnetic separatorMagnetic separator

      Tile test

      Equipment and fixtures for testing paving slabs according to STB10-71

      Item No. Type of tests, name of equipment Equipment parameters (item ND) Where required (p.ND method) Note
      BENDING COMPRESSION AND STRETCH
      1 Bending Tensile Testing Device STB 1152-99 GOST 10180-90 P.5.3.1 4I078.10.00.00
      2 steel plates STB1152-99 GOST 10180-90 P.5.3.1 4I078.03.00.00; -01
      3 Device for measuring deviations from flatness of samples ± 0.01 mm per 100 mm GOST10180-90 GOST10180-90 P.4.7 4I078.02.00.00
      4 Device for measuring deviations from perpendicularity of samples ± 0.01 mm per 100 mm GOST10180-90 GOST 10180-90 P.4.6 4I078.01.00.00
      FROST RESISTANCE
      5 Baths for thawing samples with a device for maintaining the temperature (18±2)ºС of NaCl solution 5% STB 1152-99 p.5.4,
      GOST10060.2-95 P.4.8,
      GOST10060.0-95
      3I079.00.00.00
      6 mesh container GOST10060.1-95 p.4.5 GOST10060.1-95 p.4.5 3I078.06.00.00
      7 Rack for storage of baths with samples in NaCl solution 5% GOST10060.1-95 p.4.6 3I080.00.00.00
      8 Tanks 90x90x110 : 120x120x140mm (for 100mm cubes)
      GOST10060.2-95 p.4.9 3I078.07.00.00: -01
      9 Sieve for quartz sand with holes 0.315 mm GOST28570-90 p.4.8, appendix p.p.3,4. 3I078.04.00.00: -01
      WATER ABSORPTION
      10 baking sheets GOST12730.3 p.4.4;
      GOST 12730.2 clause 2.1
      3I078.11.00.00


      Timer

      ACOUSTIC TIMER

      Acoustic timer in the caseAcoustic timer from inside

           PURPOSE:

            The acoustic timer (hereinafter TA) is designed for continuous round-the-clock operation in public places and other premises where lighting is required periodically for fixed periods of time.

            TECHNICAL DATA:

      Mains voltage, V 210-240V
      Network frequency, Hz 50
      Minimum load power, VA (cos φ≥0.5) 25
      Maximum load power, VA (cos φ≥0.5) 250
      Working temperature, °С +10...35
      50 Hz
      Overall dimensions (no more), mm length 105
      width 105
      height 45
      Weight, no more than, g 100
      Case protection degree IP 41
      Protection class according to GOST 12.2.007.0-75 0

           DESIGN AND OPERATING PRINCIPLE:

            TA responds to noise effects with a frequency of 40 to 15000 Hz (door closing, footsteps, voice). In standby mode, the TA is at rest (the light is off), when sound vibrations occur, it turns on the lighting load and stays in this state for 60 ± 5 seconds, after which it automatically disconnects the load from the network. If sound vibrations occur during this period of time, the timer is reset and the countdown starts again. The functionality of conventional switches is preserved.

            CONNECT AND SETUP:

            Connection and adjustment of the TA must be carried out with a completely disconnected voltage.      
            The TA is installed in any convenient place, sufficient to place the unit in close proximity to the lighting device on a flat, durable surface made of fireproof material. The position in space can be arbitrary.      

           Mount the TA as follows:
                - install two dowels Ø6 or Ø8 mm in the required place (dowels are not included in the delivery set);
                - remove the cover;
                - fix the TA with screws, wrapping them in the installed dowels;
                - pass the power wires and wires going to the lamp through the free stuffing box *;
                - connect the wires to the TA terminals according to the diagram;
                - Close the TA cover.
            Inside the TA, the wires are connected with clamps according to the scheme:


      Acoustic timer connection diagram


            *It is possible to use the existing wires going to the luminaire by cutting them at the place where the SLT is installed. Since the connection is made by terminals mounted on flexible wires, it is not necessary to extend existing wires or lay additional ones.       After connecting the block, additional settings are not required. TA reacts to sounds in the volume of the room where it is installed.



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      Address
      210605, Republic of Belarus, Vitebsk, st. Petrusya Brovki 13A
      Working mode
      from 8:00 to 17:00
      (lunch from 12:00 to 13:00)
      Days off: Saturday, Sunday
      Contacts
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      210605, Republic of Belarus, Vitebsk, st. Petrusya Brovki 13A
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